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Info
> Technical Tip: Restraining Devices
Thrust forces in buried water mains are created when the pipeline changes
direction (at bends and tees), stops (valves, hydrants and dead ends), or
changes in size (at reducers). In order to keep the pipeline intact, the traditional
methods of restraint have been the use of thrust blocks, clamps and tie rods,
and mechanical joint retainer (locking) glands.
Thrust blocks are usually
made of concrete; however hardwood and stone are occasionally used.
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Rods
are used in many ways, either by themselves or with other methods, to
restrain thrust forces. The number and size of rods are limited to economics
and practicality. All steel materials should be coated with bituminous
paint to retard deterioration.
One of the most popular field methods of joint restraint is the use of
Ebba Iron’s MEGALUG® mechanical joint restraints. MEGALUG®’s
install using an ordinary wrench (box, ratchet, or air-driven), because
the torque-limiting, twist-off nuts automatically shear during tightening
when the proper torque is reached. MEGALUG®’s have a working
pressure rating of 350 psi for 3-16 inch and 250 psi for 18-48 inch. Ratings
are for water pressure and include a minimum safety factor of 2 to 1 in
all sizes.
For hydrant
run outs, MJ tees have been developed with restrained rotating glands on the
branch. Hydrant tees (also called swivel or anchor tees) are available in
the following sizes: 6” x 6”, 8” x 6”, 10”
x 6”, 12” x 6”, and 16” x 6”.
U.S. Pipe’s FIELD LOK® gasket system is a truly unique means of
providing instant joint restraint for 4” through 12” Ductile Iron
TYTON JOINT® pipe and fittings. By simply inserting a FIELD LOK® gasket
into the socket, joint restraint is provided. No pipe surface preparation
is required. Stainless steel locking segments molded into the FIELD LOK®
gasket grip the pipe to prevent joint separation. FIELD LOK® gaskets are
suitable for maximum working pressures of 250 psi.
U.S. Pipe’s TR FLEX® Restrained Joint System (pipe and fittings
from 4” through 64”) is a completely boltless joint using the
time proven TYTON JOINT® seal. The joint is suitable for 350 psi working
pressure for pipe and fittings sized 4” through 24” and 250 psi
working pressure for sizes 34” through 54”. Ductile iron locking
segments, inserted through a slot(s) in the bell face, provide a positive
axial lock between the bell interior surface and a retainer weldment on the
spigot end of the pipe.
One word of caution: the restraining devices discussed above, except for thrust
blocks and tie rods, make the joint a rigid connection after assembly. If
deflection of the joint is required, it must be done prior to completed assembly
and no future deflection is possible.
As a final reminder, the problems involved with any method of thrust restraint
are important to understand for each of us involved in the water works industry.
With new products being developed all the time, it is recommended that you
contact your Water Works Supply Corp. representative for information on the
best device for your particular situation.
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